Southbend SB1037 Manual do Utilizador

Hundreds of Thousands of Lathes Sold With a Tradition of Quality Since 1906!© March, 2010 by South Bend Lathe Co. For Machines Mfg. Since 7/0914"

PREPARATION-8-For Machines Mfg. Since 7/09EVS Toolroom LathesPREPARATIONPreparation Overview Things You'll NeedTo complete the preparation proces

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-9-PREPARATIONInventoryMain Inventory 1: (Figure 2) QtyA. Steady Rest Assembly ...

-10-For Machines Mfg. Since 7/09EVS Toolroom LathesPREPARATIONThe unpainted surfaces are coated at the factory with a heavy-duty rust preventative tha

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-11-PREPARATIONKeep Workpiece Loading Area UnobstructedLatheElectricalAccessDoor= Power Connection Loc

-12-For Machines Mfg. Since 7/09EVS Toolroom LathesPREPARATIONLifting & MovingDo not attempt to lift or move this lathe if you do not have the pro

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-13-PREPARATION6. Attach the lifting straps to forklift forks or a hook and chain, as shown in Figure

-14-For Machines Mfg. Since 7/09EVS Toolroom LathesPREPARATIONAssemblyWith the exception of the handwheel handles, the lathe is shipped fully assemble

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-15-PREPARATIONIn addition to the gearboxes, we also recommend that you lubricate all other points on

-16 -For Machines Mfg. Since 7/09EVS Toolroom LathesPREPARATIONConnecting Power Cord to LatheElectrocution or death will occur if you attempt this pro

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-17-PREPARATIONCorrecting Out-of-Phase WiringThis sub-section is only provided for troubleshooting. If

Customer ServiceWe stand behind our machines. If you have any service questions, parts requests or general questions about your purchase, feel free to

-18-For Machines Mfg. Since 7/09EVS Toolroom LathesPREPARATION9. Move the feed direction forward/reverse lever to the middle (neutral) position, as s

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-19-PREPARATION11. Move the spindle ON/OFF lever to the OFF (center) position, as shown in Figure 22.

-20-For Machines Mfg. Since 7/09EVS Toolroom LathesPREPARATION22. Replace the headstock side cover, then start the lathe again.Note: The lathe will n

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-21-PREPARATIONDo not leave the lathe unattended during the break-in period. Make sure that you keep a

-22-For Machines Mfg. Since 7/09EVS Toolroom LathesPREPARATION7. After completing the previous step, stop the spindle and move the gearbox range lev

OPERATIONFor Machines Mfg. Since 7/09 EVS Toolroom Lathes-23-OPERATIONOperation OverviewLoose hair, clothing, or jewelry could get caught in machinery

-24-For Machines Mfg. Since 7/09EVS Toolroom LathesOPERATIONRefer to the following figures and descriptions to become familiar with the basic controls

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-25-OPERATIONH. Cutting Fluid Flow Control Lever: Controls the flow of cutting fluid from the nozzle.

-26-For Machines Mfg. Since 7/09EVS Toolroom LathesOPERATIONTailstock Controls Foot BrakeAA. Quill Handwheel: Moves the quill toward or away from the

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-27-OPERATIONChuck & Faceplate MountingThis lathe is shipped with the 3-jaw chuck installed. This

Table of ContentsINTRODUCTION ... 3About These Machines...3Fore

-28-For Machines Mfg. Since 7/09EVS Toolroom LathesOPERATIONMounting Chuck or FaceplateThe 4-jaw chuck is shipped with six camlock studs that must be

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-29-OPERATIONInstalling and Adjusting Camlock StudsFigure 44. Identifying chuck camlock studs and lock

-30-For Machines Mfg. Since 7/09EVS Toolroom LathesOPERATIONFigure 48. Correct camlock stud alignment.Not CorrectNot CorrectCorrect3-Jaw ChuckRefer to

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-31-OPERATIONChanging JawsItem Needed QtyChuck Key ...

-32-For Machines Mfg. Since 7/09EVS Toolroom LathesOPERATION4-Jaw ChuckRefer to Chuck & Faceplate Mounting instructions on Page 27 to mount the 4-

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-33-OPERATIONRemoving Tooling1. Use a shop rag to hold the tool.2. Rotate the tailstock quill handwh

-34-For Machines Mfg. Since 7/09EVS Toolroom LathesOPERATIONOffsettingThe tailstock can be offset from the spindle center line for turning tapers. The

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-35-OPERATION9. Use a caliper to measure both ends of the workpiece.— If the machined workpiece is th

-36-For Machines Mfg. Since 7/09EVS Toolroom LathesOPERATIONFaceplateRefer to Chuck & Faceplate Mounting instructions on Page 27 to mount the face

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-37-OPERATIONMounting Dead Center in Spindle1. DISCONNECT LATHE FROM POWER!2. Thoroughly clean and d

Power Feed ... 44Power Feed Controls ...45Understanding T

-38-For Machines Mfg. Since 7/09EVS Toolroom LathesOPERATIONMounting Center in TailstockEither a dead center or live center can be mounted in the tail

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-39-OPERATION5. Close the steady rest so that the workpiece is inside the finger rollers, then tighte

-40-For Machines Mfg. Since 7/09EVS Toolroom LathesOPERATION2. Rotate the compound to the desired angle, as indicated by the scale at the base, then

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-41-OPERATIONAligning Cutting Tool with Tailstock CenterFor most operations, the cutting tool tip shou

-42-For Machines Mfg. Since 7/09EVS Toolroom LathesOPERATIONAdjustable Apron Stop SystemUse the adjustable apron stop collar (shown in Figure 75) to s

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-43-OPERATIONManual FeedYou can manually move the cutting tool around the lathe for facing or turning

-44-For Machines Mfg. Since 7/09EVS Toolroom LathesOPERATIONOn this machine, both the carriage and cross slide have power feed capability. The rate th

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-45-OPERATIONPower Feed ControlsThe feed direction lever (Figure 81) controls direction of the carriag

-46-For Machines Mfg. Since 7/09EVS Toolroom LathesOPERATIONUnderstanding Thread & Feed Rate ChartFigure 84 shows the configurations of gearbox le

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-47-OPERATIONAlternate PositionWhen the 44- and 57-tooth end gears are meshed (see Figure 87), you can

INTRODUCTIONFor Machines Mfg. Since 7/09 EVS Toolroom Lathes-3-INTRODUCTIONAbout These MachinesForeword"The screw cutting engine lathe is the old

-48-For Machines Mfg. Since 7/09EVS Toolroom LathesOPERATIONNote: Take care not to misplace the key from the gear shaft.b. Clean away debris and grim

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-49-OPERATIONUsing Thread Dial and ChartFind the TPI (threads per inch) that you want to cut in the le

-50-For Machines Mfg. Since 7/09EVS Toolroom LathesOPERATIONThe chip drawer shown in Figure 99 catches swarf and metal chips during the machining proc

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-51-OPERATIONAlways use high quality cutting fluid in your coolant system and follow the manufacturer&a

ACCESSORIES-52-For Machines Mfg. Since 7/09EVS Toolroom LathesACCESSORIESAccessoriesThis section includes the most common accessories available for yo

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-53-ACCESSORIESFigure 105. Model SB1279 10 Pc. 5-C Collet Set.SB1279—10 Pc. Precision 5–C Collet SetSe

MAINTENANCE-54-For Machines Mfg. Since 7/09EVS Toolroom LathesMAINTENANCEAlways disconnect power to the machine before performing maintenance. Failure

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-55-MAINTENANCEUse this chart to keep track of the maintenance performed on your South Bend Lathe. Cro

-56-For Machines Mfg. Since 7/09EVS Toolroom LathesMAINTENANCELubricationHeadstockOil Type .. Mobil DTE Light or ISO 32 EquivalentOil Amount ...

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-57-MAINTENANCECleaning Pump System & Changing OilThe headstock oil pump system must be cleaned an

-4-For Machines Mfg. Since 7/09EVS Toolroom LathesINTRODUCTIONIdentificationSerious personal injury could occur if you connect the machine to power bef

-58-For Machines Mfg. Since 7/09EVS Toolroom LathesMAINTENANCEFigure 113. Location of gearbox fill and drain plugs.Gearbox Oil Fill PlugGearbox Oil Dr

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-59-MAINTENANCEWays & SlidesThe way pump shown in Figure 117 lubricates the saddle and cross slide

-60-For Machines Mfg. Since 7/09EVS Toolroom LathesMAINTENANCEBall OilersOil Type .. Mobil DTE Light or ISO 32 EquivalentOil Amount ...

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-61-MAINTENANCEEnd Gearing Grease Type ... NLGI#2Frequency

-62-For Machines Mfg. Since 7/09EVS Toolroom LathesMAINTENANCECutting Fluid SystemThe cutting fluid system consists of a fluid tank, pump, and flexibl

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-63-MAINTENANCEChanging Cutting FluidWhen you replace the old cutting fluid, take the time to thorough

-64-For Machines Mfg. Since 7/09EVS Toolroom LathesMAINTENANCEMachine StorageIf the machine is not properly prepared for storage, it may develop rust

SERVICEFor Machines Mfg. Since 7/09 EVS Toolroom Lathes-65-SERVICEBacklash AdjustmentFigure 126. Cross slide backlash adjustment screws.Cap ScrewSet S

-66-For Machines Mfg. Since 7/09EVS Toolroom LathesSERVICEAfter a long period of time, you may find that the leadscrew develops a small amount of end

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-67-SERVICEHalf Nut AdjustmentThe half nut mechanism can be tightened if it becomes loose from wear. T

SAFETYFor Machines Mfg. Since 7/09 EVS Toolroom Lathes-5-SAFETYUnderstanding Risks of MachineryOperating all machinery and machining equipment can be

-68-For Machines Mfg. Since 7/09EVS Toolroom LathesSERVICEFeedrod Clutch AdjustmentThis lathe has an adjustable feed clutch that helps protect the dri

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-69-SERVICEV-Belts Brake & SwitchV-belts stretch and wear with use, so check them on a monthly bas

-70-For Machines Mfg. Since 7/09EVS Toolroom LathesSERVICE5. Remove pedal stop shown in Figure 139.6. Move the brake band to the right one hole, and

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-71-SERVICELeadscrew Shear Pin Replacement9mm7mm5.8mm0.5mm0.2mm0.2mm3mmNOTE: Shear Pin Material = S45C

-72-For Machines Mfg. Since 7/09EVS Toolroom LathesSERVICE Instead, take the time to carefully line up the two bores. You may file a slight chamfer on

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-73-SERVICEA portion of the lathe bed directly under the spindle, the gap insert (Figure 150), can be

TROUBLESHOOTING-74-For Machines Mfg. Since 7/09EVS Toolroom LathesTROUBLESHOOTINGIf you need replacement parts, or if you are unsure how to do any of

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-75-TROUBLESHOOTINGSymptom Possible Cause Possible SolutionEntire machine vibrates upon startup and wh

-76-For Machines Mfg. Since 7/09EVS Toolroom LathesTROUBLESHOOTINGGear change levers will not shift into position.1.Gears not aligned inside headstock

WARRANTY & RETURNSWARRANTYThis quality product is warranted by South Bend Lathe Company to the original buyer for one year from the date of purcha

-6-For Machines Mfg. Since 7/09EVS Toolroom LathesSAFETY5. Entanglement: Loose clothing, gloves, neckties, jewelry or long hair may get caught in movi

South Bend Lathe Co.P.O. Box 2027Bellingham, WA 98227PHONE: (360) 734-1540 (Administrative Offi ces)FAX: (360) 676-1075 (International)FAX: (360) 734-1

For Machines Mfg. Since 7/09 EVS Toolroom Lathes-7-SAFETYAdditional Metal Lathe Safety7. Speed Rates. Operating the lathe at the wrong speed can ca